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Ford Expedition Recall Information
 Last Updated  April 30, 2009

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APRIL 2008 -- Ford is recalling 158 MY 2008 Expedition and Lincoln Navigator vehicles equipped with a tire pressure monitoring system (TPMS) and the limo builders package. These vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 138, "Tire Pressure Monitoring Systems." The tire pressure was increased from 35 psi to 40 psi without a commensurate update to the TPMS calibrations. The TPMS indicator light will not illuminate when a tire pressure is 25 percent below the 40 psi value stated on the tire placard label occurs. Dealers will reconfigure the TPMS thresholds to the appropriate pressures. The recall began on April 24, 2008.  08V166

FEBRUARY 2008 -- Ford is recalling 57,199 MY 2006-2007 E-150, E-250, E-350, and MY 2007 Expedition and Lincoln Navigator vehicles equipped with 5.4L engines. The fuel rail cross-over hose may contain weak areas. As a result, the hose may crack, which could cause a fuel odor and/or fuel leak. Fuel leakage in the presence of an ignition source could result in a fire. Dealers will replace the fuel rail assembly. The recall is expected to begin during March 2008.  08V057

FEBRUARY 2008 -- Ford is recalling 123,632 MY 2007-2008 Expedition and Lincoln Navigator vehicles. The door handle housing embossment retaining the bottom of the interior door handle spring on all side doors may fracture during normal customer usage. This can result in insufficient spring force to return the handle to the fully closed position. The handle may be loose causing a rattle or noise and the handle may not return to the fully closed position. This condition may also provide a delayed resistance when actuating the handle prior to opening the door. In the event of a side impact crash, the interior door handle may cause the door latch to open increasing the risk of injury to a vehicle occupant. Dealers will replace the interior handle spring on all side doors. The recall is expected to begin during March 2008.  08V058

NOVEMBER 2007 -- Ford is recalling 45 MY 2008 Focus, Expedition, F250 and F350 vehicles for failing to comply with the requirements of Federal Motor Vehicle Safety Standard No. 208, 'Occupant Crash Protection.' The driver air bag module may not have been properly assembled. This condition may prevent the driver air bag from properly deploying and reduce occupant protection in the event of a crash. Dealers will replace the driver air bag module. The recall began on November 20, 2007. 07V541


NEWS:   Ford Recalls 57,000 More Trucks, SUVS for Fire Hazard

Latest recall unrelated to other fire-related Ford recalls

ConsumerAffairs.Com -- February 11, 2008 -- Ford Motor Co. is recalling another 57,199 trucks and SUVs warning that the vehicles might catch fire because of a design flaw.

The latest Ford fire recall covers 2006 and 2007 trucks and SUV equipped with the 5.4 liter engine. They are the 2006-2007 E-150, E-250, E-350 trucks and the 2007 Ford Expedition and Lincoln Navigator.

The fire hazard in the Ford vehicles is caused by the fuel rail cross-over hose, according to the National Highway Traffic Safety Administration (NHTSA).

NHTSA reports that the hose may crack, which could cause a fuel odor or a fuel leak. “Fuel leakage in the presence of an ignition source could result in a fire,” NHTSA warns.


More Recall Info:   Ford Expedition  -   Lincoln Navigator  -  E-150, E-250, E-350


NEWS:   Ford recalling vehicles over door handles and fuel hoses

WASHINGTON (AP) -- 2/11/2008 The Associated Press- Ford Motor Co. said Monday it was recalling more than 180,000 sport utility vehicles and vans in two separate recalls to fix interior door handles and faulty fuel hoses.

The larger of the two recalls involves nearly 124,000 Ford Expedition and Lincoln Navigator SUVs from the 2007-2008 model years. The Dearborn, Mich.-based automaker said the spring system in the inside door handles could break.

The problem could prevent the door handles from returning to a closed position, but the latches work properly, said Ford spokesman. However, in a side crash, there could be a risk of the door latch opening because of the problems, he said.

Ford spokesman said there were no reports of injuries or accidents tied to the recall.

Dealers will replace the interior handle spring on all side doors, he said. The recall involves 2007-2008 Expedition and Navigator vehicles built from March 3, 2006 through Aug. 9, 2007....

The second recall involves more than 57,000 2006-2007 E-150, E-250 and E-350 vans, and 2007 Expedition and Navigator SUVs with 5.4 liter engines.

The automaker said the engine's fuel rail crossover hose, which connects the fuel rails, could crack and leak fuel, potentially leading to a fire......there have been no reports of fires, injuries or crashes. Dealers will replace the fuel rail assembly.

More Recall Information:   Ford Expedition  -   Lincoln Navigator


NEWS:   Production delays hamper Ford recall - Cruise control switch short circuit

WASHINGTON -- (December 21, 2005)  - Ford Motor Co. said Tuesday that replacement parts used in its recall of 3.8 million pickup trucks and sport utility vehicles would not be available until February because of production delays. In September, the automaker recalled 1994-2002 model-year vehicles amid complaints of engine fires linked to the cruise control switch system. The recall covered the F-150 pickup, Ford Expedition, Lincoln Navigator and Ford Bronco. (AP)


NEWS: Ford Recalling Pickup and SUV Models

Engine Fire Hazard and Power Steering Concerns Affect Millions of Vehicles    Cruise control switch short circuit

WASHINGTON -- Ford Motor Co. yesterday recalled 3.8 million pickup trucks and sport-utility vehicles for a cruise control switch suspected of causing engine fires. It is the fifth-largest auto industry recall in U.S. history.

Ford said the recall of 1994-2002 model-year vehicles includes the company's hot-selling F-150 pickup truck, Ford Expedition, Lincoln Navigator and Ford Bronco. The company said it would start sending recall notices to vehicle owners immediately.


NEWS: 

  • Washington Post (NEW)--  Ford Motor Co. on Wednesday recalled 3.8 million pickup trucks and sport utility vehicles for a cruise control switch suspected of causing engine fires....

  • Detroit News - Ford Recalls nearly 800,000 pickups because of fire risk....

  • MSNBC - Ford recalls 792,000 popular pickups, SUVs...

  • Yahoo News - Ford Recalls Nearly 800,000 Pickups, SUVs ...

  • MSNBC - NHTSA to probe millions of Ford pickups, SUVs...

  • Yahoo News - Ford recalls about 260,000 vehicles, probing more...

  • Detroit Free Press - VEHICLE DEPENDABILITY: Power Stroke diesel woes...

  • Center for Auto SafetyFord: Truck Buyers Stuck with Lemon Diesel....


NEWS:   Ford recalls some 235,000 pickups, vans, SUVs 
 
Vehicles from 2006 model year may have problems with windshield wipers

WASHINGTON (AP) - November 17, 2005.   Ford Motor Co. is recalling about 235,000 pickups, vans and sport utility vehicles from the 2006 model year because of potential problems with the windshield wiper motor.

The models include the E-150, E-250, E-350 and E-450 vans, the Escape, Expedition and Explorer SUVs, F-150 and Ranger pickups and Taurus sedan. It also includes the Lincoln Navigator SUV and Lincoln Mark LT pickup and Mercury Mountaineer and Mariner SUV.

It is Ford’s second large recall in two days. On Wednesday, the automaker said it was recalling 220,000 vehicles from the 2005 model year amid concerns a battery cable rubbing against the frame could cause fires and worry that a fuel tank strap could separate after tens of thousands of miles.    MORE...


 
RECALL:  2008  Ford Expedition 
 NHTSA Campaign Number:  08V166000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR CO.
 Recall Date:  APR 08, 2008
 Potential Number Of Units Affected:    158
 Description TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
 Summary FORD IS RECALLING 158 MY 2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH A TIRE PRESSURE MONITORING SYSTEM (TPMS) AND THE LIMO BUILDERS PACKAGE FOR FAILING TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 138, Z"TIRE PRESSURE MONITORING SYSTEMS." THE TIRE PRESSURE WAS INCREASED FROM 35 PSI TO 40 PSI WITHOUT A COMMENSURATE UPDATE TO THE TPMS CALIBRATIONS.
 Consequence THE TPMS INDICATOR LIGHT WILL NOT ILLUMINATE WHEN A TIRE PRESSURE IS IS 25% BELOW THE 40 PSI VALUE STATED ON THE TIRE PLACARD LABEL OCCURS.
 Remedy DEALERS WILL RECONFIGURE THE TPMS THRESHOLDS TO THE APPROPRIATE PRESSURES. THE RECALL BEGAN ON APRIL 23, 2008.
 
RECALL:  2007 Ford Expedition 
 NHTSA Campaign Number:  08V057000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR CO.
 Recall Date:  FEB 04, 2008
 Potential Number Of Units Affected:    57199
 Description FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL
 Summary FORD IS RECALLING 57,199 MY 2006-2007 E-150, E-250, E-350, AND MY 2007 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH 5.4L ENGINES. THE FUEL RAIL CROSS-OVER HOSE MAY CONTAIN WEAK AREAS. AS A RESULT, THE HOSE MAY CRACK, WHICH COULD CAUSE A FUEL ODOR AND/OR FUEL LEAK.
 Consequence FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
 Remedy DEALERS WILL REPLACE THE FUEL RAIL ASSEMBLY. THE RECALL BEGAN ON MARCH 3, 2008.
 
RECALL:  2007 - 2008  Ford Expedition 
 NHTSA Campaign Number:  08V058000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR CO.
 Recall Date:  FEB 04, 2008
 Potential Number Of Units Affected:    123632
 Description LATCHES/LOCKS/LINKAGES:DOORS:LATCH
 Summary FORD IS RECALLING 123,632 MY 2007-2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES. THE DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE BOTTOM OF THE INTERIOR DOOR HANDLE SPRING ON ALL SIDE DOORS MAY FRACTURE DURING NORMAL CUSTOMER USAGE. THIS CAN RESULT IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY CLOSED POSITION. THE HANDLE MAY BE LOOSE CAUSING A RATTLE OR NOISE AND THE HANDLE MAY NOT RETURN TO THE FULLY CLOSED POSITION. THIS CONDITION MAY ALSO PROVIDE A DELAYED RESISTANCE WHEN ACTUATING THE HANDLE PRIOR TO OPENING THE DOOR.
 Consequence IN THE EVENT OF A SIDE IMPACT CRASH, THE INTERIOR DOOR HANDLE MAY CAUSE THE DOOR LATCH TO OPEN INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.
 Remedy DEALERS WILL REPLACE THE INTERIOR HANDLE SPRING ON ALL SIDE DOORS. THE RECALL BEGAN ON MARCH 5, 2008.
 
RECALL:  2008  Ford Expedition 
 NHTSA Campaign Number:  07V541000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR COMPANY
 Recall Date:  NOV 14, 2007
 Potential Number Of Units Affected:    45
 Description AIR BAGS:FRONTAL:DRIVER SIDE INFLATOR MODULE
 Summary CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE DRIVER AIR BAG MODULE MAY NOT HAVE BEEN PROPERLY ASSEMBLED.
 Consequence THIS CONDITION MAY PREVENT THE DRIVER AIR BAG FROM PROPERLY DEPLOYING AND REDUCE OCCUPANT PROTECTION IN THE EVENT OF A CRASH.
 Remedy DEALERS WILL REPLACE YOUR DRIVER AIR BAG MODULE FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 20, 2007.
 
RECALL:  1997 - 2002 Ford Expedition 
 NHTSA Campaign Number:  05V388000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR CO.
 Recall Date:  09/07/05
 Potential Number Of Units Affected:    3,800,000
 Description CRUISE CONTROL SWITCH /  VEHICLE SPEED CONTROL
 Summary ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
 Consequence A FIRE AT THE SWITCH COULD OCCUR.
 Remedy BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
 
 
RECALL:  2006  Ford Expedition
 NHTSA Campaign Number:  05V520000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR CO.
 Recall Date:  NOV 07, 2005
 Potential Number Of Units Affected:    199942
 Description VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
 Summary ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.
 Consequence AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
 Remedy DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.
 
RECALL:  2006 Ford Expedition
 NHTSA Campaign Number:  05V310000

 www.nhtsa.dot.gov  

 Manufacturer FORD MOTOR CO.
 Recall Date:  07/06/2005
 Potential Number Of Units Affected:    10,061
 Description TIRES:TREAD/BELT
 Summary ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT AND REAR TIRES ON THE DRIVERÂ’S SIDE OF AFFECTED VEHICLES MAY HAVE BEEN DAMAGED AT THE CENTER TREAD DURING PRODUCTION.
 Consequence OVER TIME, THE DAMAGE MAY BE SUFFICIENT TO ALLOW BELT CORROSION ULTIMATELY LEADING TO A TREAD SEPARATION, WHICH COULD RESULT IN A CRASH.
 Remedy DEALERS WILL INSPECT ALL FOUR TIRES (TO ENSURE INSPECTION OF THE LEFT HAND SIDE TIRES THAT MAY HAVE BEEN ROTATED TO THE OTHER SIDE OF THE VEHICLE) FOR TIRE TREAD DAMAGE AND, IF NECESSARY, REPLACE THE DAMAGED TIRE. THE RECALL BEGAN ON JULY 13, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673
 


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